Demineralization systems remove all minerals, colourizing and foreign materials (agent) that have undesired implications on the form, test colour and smell of the final product. High efficiency color removal system using Anionic/Cationic Resins of high absorption.
Automated backwashing, resin recovery and retention.
The use of the control system through the latest automation systems technology helps us to maximize efficiency, minimize defaults and consumption of the chemicals during the regeneration, as a result it would increase the life of resin.
With this objective, we are engineering, designing and commissioning for any product type and for any capacity.
We are manufacturing long-lived process equipment suitable for food production, while reducing the system costs and not jeopardizing the quality. We manufacture ergonomically studied, easy to assemble, prefabricated units, with easy to use walking paths, platforms and stairs.
It has been equipped with the latest technology automation equipment and sophisticated scada systems, from which product feeding into the system, stopping group change and regeneration works is conducted by one operator through a single touch onto the screen.
The use of the control system through the latest automation systems technology helps us to maximize efficiency, minimize defaults and minimize the usage of the chemicals during the regeneration, as a result it would increase the life of resin.
All historical measures and control data can be accessed through the use of automation systems. As a result, the quality of product would be stable and standardized, independent from the human factor.
Demineralization system is used for to remove the anionic and cationic impurities.
Exchange Column is controlled by automatic control instruments.
Working principle
In sweeteners industry,Ion exchange resins used for deashing and mixed bed polishing are macroporous polystyrene beads which are functionalized or “charged” to pick up unwanted ions in the syrup stream. When syrup is pumped through the resin bed, the positive ions are captured by the cation column and the negative ions are captured by the anion column.
The demineralization equipment utilizes food grade rubber lined carbon steel pressure vessels containing two or three sets of distributors made of CPVC or stainless steel and wrapped with polypropylene or stainless steel screen. Piping manifolds utilize polypropylene-lined carbon steel, rubber lined carbon steel or stainless steel pipe.
Advantages and Features
• Compact structure, easy to be installed and integrated
• High process technology
• Full-automatic control system
• Saving resin
• Lower water and chemical consumption
In addition, in the sweetener industry;
• High quality syrup with the same throughput capacity
• Increases the long-term color stability
• Less impurities
Ion exchange systems application areas
• Water treatment
• Sweetener industry
• Chemical industry
Demineralization Units
